I have been asked several times about the method I use for making circular knotboards. It would take too long to do a tutorial for a complete board so I will just give the general method for one grommet.
This is a board I've already started but I'll just be describing the circular section in the centre. The board itself is finest grade 12mm. cork board and 6mm. MDF glued together. The cork board is too flexible on its own and so needs the MDF backing board to stiffen it. The cork side is the working surface. All construction lines are drawn before the intended shape of the board is cut out with the jigsaw. Find the centre of the board and drive a reasonably long panel pin straight through into the MDF backboard so that it is ROCK STEADY.
This shows a primitive beam compass made with a strip of hardboard which has small holes bored in it approximately 5mm. apart. An end hole must be large enough to fit over the head of the panel pin. I use a black Bic ballpoint pen for drawing the construction lines. Some supermarket own brand pens are not up to the job. Also, the holes must be just large enough to admit the tip of the ballpoint. If they are too large the tip may "wander" and you won't get perfect circles. Next, draw some equally spaced diameters. Here I have drawn 6 so that there are 12 radii (12x30'=360'). I use a 360' protractor for this. That is all the construction lines that are needed for a circular board.
The grommet to be shown will be a 4-part turks head ,doubled. Here I have made a short section of the associated sennit using the same size cord which will be used.The next thing to do is work out how many bights will be needed for the grommet. I have already made a start with this board so that what is to be shown will be a reasonable size for you to see what is going on. Each piece of work done is braced against the previous one so that it can be fully tightened. Pin a section of the sennit as shown . Here I have pinned across 4 sectors. There are approximately 10.5 bights between the pins. Multiplying by 3 gives the number of bights needed for the grommet which is 31 . Can't have 31.5 bights! The 4-part turks head can be made with any odd number of bights so 31 bights is good.
Here I've made a former for the grommet. I use 7cm. strips cut lengthwise from a thin yoga mat . The diameter of this former is the diameter of the whole work already done plus twice the width of the grommet to be made.
I use strips of graph paper gummed together to go around the former to aid in the pin placement and to provide a smooth surface. Measure the circumference in mm. from the graph paper and divide that number by 31 to give the distance between pins. The pin rows are in line for a turks head with an even number of parts. It is very rare to get a whole number when you do the division! For example, if you get a number, say, 10.25mm. then multiply this by 4 to give 41mm. You then find 4 numbers that add up to 41. Three 10's +11 =41. So you would place your pins in groups with distances between pins of 10mm.x3 and 11mm.
Make a dummy run of 1 circuit to find how much cord you will need for the job. Remove, measure and multiply by 8. You may wish to add a bit extra just in case! I will be using blue cord for the grommet the same size as the red sample.
Form the doubled 4-part turks head.
Remove all pins after having placed pins all the way round in the centre of the grommet as shown . This will keep the bights evenly spaced around the former and allow you to keep control. Remove the initial slack and you should get what is shown here.
Transfer the grommet to the board. There are 31 bights so pin at a diameter and count round 15.5 bights (half of 31) and pin again diametrically opposite (on the same diameter). In a similar manner pin at other points so that the bights are evenly distributed all the way round. If you don't do this you may find that when the grommet is fully tightened one or more sections may be tighter than other sections and it won't look uniform. Also, keep the grommet well pinned throughout from start to finish.
Initial slack removed.